2019年1月29日星期二

Which dressing disc & rotary dresser is choosed to dress grinding wheel

Which dressing disc & rotary dresser is choosed to dress grinding wheel

CNC dressing discs can be used as an alternative to full form diamond dressing rolls by allowing the user to generate profiles using the capability of the CNC machine, enabling complex grinding wheel profiles and cylindrical grinding wheels of differing widths to be dressed effectively.

What Grinding Wheel Specification Will Be Dressed

1.Vitrified bonded CBN grinding wheel(Concave dressing,Convex dressing, Cylindrical dressing)
SG - Positive electroplated SG dressing discs are characterized by a single layer of diamonds arranged radially, offering a constant effective dressing width.
Advantages: statistical diamond distribution gives maximum diamond concentration , Exceptional running truth accuracy is achieved through the finish of the diamond coating, Constant diamond layer widths due to single layer of diamond particles
SD - The metal bonded sintered SD dressing discs consist of a multi-layer coating that can be reground and sharpened many times. SD discs are highly suitable for centerless cylindrical applications with very fine surface requirements.
Advantages: Statistical diamond distribution, Controlled diamond concentration, Extremely high accuracy as the diamond layer is ground , Constant effective dressing width, dependant on the design
2.Conventional grinding wheels(Concave dressing,Convex dressing, Cylindrical dressing)
TS - Infiltrated dressing discs are characterized by high wear resistance and consist of a single layer diamond coating.
Advantages: Both random and controlled diamond concentration ,Extremely high accuracy as the diamond coating is ground ,Individually selected diamonds reinforce small radii ,Edge reinforcements can be used to increase the wear resistance
PCD/CVD/ MCD Infiltrated versions of CNC dressing discs, with CVD PCD or MCD segments are particularly suitable for dressing very small radii.
Advantages: Controlled concentration, Extremely high accuracy as the diamond coating is ground, Can be re-profiled many times

Advantages Of Rotary Dresser & Dressing Disc

* A versatile dressing tool, particularly for small to medium batch sizes and prototyping
* Design is not specific to individual work pieces
* Constant effective dressing width 
* Reproducible high precision with low work piece rejects 
* Discs can be re-lapped/re-profiled

Applications Of Rotary Dresser & Dressing Disc

Peel grinding, Form grinding, Centreless grinding, Drill flute grinding
Applicable industry: Automotive Industry,Turbine Industry,Wind Farms,Gear Industry 

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