Vitrified diamond grinding wheels for PDC

Vitrified products have the features of sharp cutting, high efficiency, long life ,easy dressing. Vitrified diamond wheels are used for rough and precision grinding the Cylinder of Polycrystalline Diamond Compacts (PDC cutter).

Application Of Vitrified Diamond Grinding Wheels For PDC

Grinding PCD, PCBN,tungsten carbide, ceramic, cermet, etc.

Advantages Of Vitrified Diamond Grinding Wheels For PDC

* Compared with resin diamond grinding wheel, vitrified bond wheels lead to 35% grinding cost reduced, 40% grinding time of each PDC saved, and the size precision of PDC improved (from ±0.03mm to ±0.01mm)

* Good surface finish after grinding and high efficiency

* Less dressing time, long service life and stable quality

Specifications Of vitrified diamond wheels For Rough And Precision Grinding PDC

rough grinding PDC cutter

Model	D (mm)	T (mm)	H (mm)	X (mm)
1A1	200	50	75	10
	250	50	75	10
	300	50	127	10
	350	50	127	10
	400	50	203	10
	450	50	228.6	10
	500	50	305	10
Others Size Can Be Made According To Customer’s Requirements.

Precision grinding PDC cutter

Model	D (mm)	T (mm)	H (mm)	X (mm)
1A1, 6A1, 9A1	200	50	75	10
	250	100	75	10
	300	100,150	127	10
	350	125, 150	127	10
	400	150,300	203	10
	450	150,200,300	228.6	10
	500	150,200	305	10
Others Size Can Be Made According To Customer’s Requirements.

If you have any questions, please contact us

Whats App:+8618638297665

Skype:18638297665

Alisa@moresuperhard.com

Tel:18638297665

URL:www.moresuperhard.com

Cylindrical diamond grinding wheel

Vitrified diamond grinding wheel is used for PCD tools grinding with large cylindrical grinding machines.The PCD tools in automotive industry include PCD profile cutters, PCD reamers and PCD milling cutters.

Cylindrical diamond grinding wheel for PCD reamers grinding has been sent to British customers

Advantages Of Cylindrical Diamond Wheels

Enjoys strong sharpness, high self-sharpening good surface finish after grinding.

High efficiency,Less dressing time,Long service life and stable quality

Specifications Of Cylindrical Diamond Wheels

Model	D (mm)	T (mm)	H (mm)	X (mm)	U (mm)
	300	20	127	10	10
	350	20	127	10	6
	400	35	152.4	10	7
Other specification can be made according to customers requirement.

If you have any questions, please contact us

Whats App:+8618638297665

Skype:18638297665

Alisa@moresuperhard.com

Tel:18638297665

URL:www.moresuperhard.com

Diamond Bruting Wheel

Diamond bruting wheel is used for polishing and bruting natural diamond. It can substitute PCD (polycrystalline diamond) and possess excellent diamond processing performance. Diamond bruting wheel has been proved its superiority in the jeweler processing industry, since it has enjoyed wide popularity in South Africa, Hong Kong, India, Belgium, Israel market, and etc.

Applications of diamond bruting wheels

Diamond bruting wheel is installed on advanced CNC bruting machines, widely used for polishing and bruting natural diamonds, gemstone, jewel, agate.

The advantages of diamond bruting wheels

* Compared with resin bond wheel and metal bond wheel, vitrified diamond bruting wheel could process at least 2 to 3 times products at the same time.

* not easy to jam and burn the workpiece, good self-sharpening, easy dressing and long life .

* High abrasive resistance and abrasive wear is small.

Specifications of diamond bruting wheels

Model	D (mm)	T (mm)	H (mm)	X (mm)	U (mm)
1A1	80	10	32	8, 10
	150	10	32	10
	155	10	32	10
	160	10	32	10,12
	170	10	32	10, 12, 14
	175	10	32	10
	220	10	32	20
14A1	170	10	32	10, 12, 14	5
	175	10	32	10, 15	5
Grain size :MD20, MD40, MD60, MD80 MD-20: fine polishing,perfect shining performance and long life for polishing small diamond (10 points- 1carat) MD-40, MD-60: rough polishing,high efficiency polishing and sharp cutting for big diamond.(1ct ,1.2ct and 1.3 carat,etc) MD-80: rougher polishing, higher efficiency and sharp cutting for bigger stones.(2 carat and 3 carat,etc)

Application cases of diamond bruting wheel for natural diamond polishing:

*1A1 diamond bruting wheels have sent to Thailand and American clients

products name	1A1 170D * 32H * 14X * 10T,  1A1 175D * 32H * 10X * 10T
Workpiece	bruting and girdling natural diamond for all shapes
applicable machine	EOS bruting machine

If you have any questions, please contact us

Whats App:+8618638297665

Skype:18638297665

Alisa@moresuperhard.com

Tel:18638297665

URL:www.moresuperhard.com

Peripheral diamond grinding wheel

Peripheral Diamond Grinding wheels for indexable inserts, must be of a high level of geometrical accuracy, with ability of significant material removal. We are able to produce various types wheels to suit all popular machines, such as WENDT, WAIDA, AGATHON, EWAG, COBORN, etc.

Advantages Of Peripheral Diamond Wheels

* High durability, long life

* Good edge quality of inserts

* Good surface accuracy retention

* High stock removal efficiency

Application Of Peripheral Grinding Wheels

Mainly used for precise edge grinding of indexable inserts, tungsten carbide inserts, ceramic inserts, CBN inserts.

Materials of workpiece: tungsten carbide, ceramics, PCD/ PCBN inserts, etc.

Applicable Machines:

400 Series: 400 PENTA, 400COMBI, 400SEMI, 400PERI.

350 Series: 350T B, 350COMBI

250 Series: PA250

WENDT:

400 Series: WAC715, WAC735

350 Series: WAM336

WAIDA

AP460E

Models And Profile Drawings Of Peripheral Diamond Wheels:

If you have any questions, please contact us

Whats App:+8618638297665

Skype:18638297665

Alisa@moresuperhard.com

Tel:18638297665

URL:www.moresuperhard.com

CBN Wheel For Camshaft Grinding

Vitrified bond CBN Grinding Wheel is suitable for high-efficient heavy grinding of camshaft of automobile parts.The wheel speed is 80m/s-160m/s,Designed to used on CNC Cam Grinders like Toyoda,Schaudt,Landis,Junker etc.

The Features Of Vitrified CBN Grinding Wheels For Camshaft

Sharp cutting, high efficiency, long life, less heat and jam generated in grinding, easy control of the precision and easy dressing.

The Specifications Of Vitrified CBN Grinding Wheel For Camshaft:

Model	D (mm)	T (mm)	H (mm)	X (mm)
1A1	150	6	32	3, 5
1A1	200	10	32	3, 5
1A1	250	10	75, 152.4	3, 5
1A1	300	12	127, 152.4	3, 5
1A1	350	15	25, 40, 100, 152.4	3, 5
1A1	400	14	100	3, 5, 8
1A1	450	15	100	3, 5, 8
According to customers requirements .Email:Alisa@moresuperhard.com
Model and Type	D (mm)	T (mm)	H (mm)	X (mm)
vitrified CBN 1A1	150	6	32	3

If you have any questions, please contact us

Whats App:+8618638297665

Skype:18638297665

Alisa@moresuperhard.com

Tel:18638297665

URL:www.moresuperhard.com

To meet your requirements in every way, we need the following information

----- Shape and Dimension of the wheels

----- Grit size (Mesh, refer to Table#1)

----- Concentration

----- Bond(Resinoid, Vitrified, Metallic, Electroplated)

----- Quantity

Vitrified diamond grinding wheels for PCD & PCBN tools

Vitrified diamond grinding wheels for PCD & PCBN tools

Applications Of vitrified diamond wheels For PCD And PCBN Tools

pcd cutting tools, pcbn cutting tools, cvd tools, mcd tools, milling cutter, reamer, drill and regrinding, etc

Advantages Of Vitrified Diamond Wheels For PCD And PCBN Tools

* The porous structure of the abrasive improved diamond exposure and can prevent vertical streaks on workpiece and improve surface quality

* Accurately control geometric tolerances to make a good abrasive layer

* Good self-sharpening, high grinding efficiency,high wear resistance and less abrasive grain consumption

* High precision workpiece. pcd tools can reach high efficiency , good surface finish and edge no chipping

* Vitrified bond wheels offer tool life greater than 150 times that of a resin bond wheel and can be easily trued and dressed on the machine

Specifications Of Vitrified Diamond Grinding Wheel

Model	D (mm)	T (mm)	H (mm)	W (mm)	X (mm)
	150	40	32, 40	5, 10, 15, 20	10
	125	40	32, 40	5, 10, 15, 20	10
	100	40	20, 32, 40	3, 5, 10, 15,20	10
Grit: 325/400, W40 (500#), W28 (600#), W20 (800#), W10 (1500#), W5 (3000#), W3 (5000#)

Grain Size Selection Of Vitrified Diamond Grinding Wheel

Grain Size	Machining Type	Application
W40(500#,D35), W28(D20)	rough	Regrinding a blade edge profile and sharpening of much worn inserts
W14 (1200#,D15)	universal	Standard grain size also can get a high sharpening efficiency, good quality surfaces
W10 (1500#, D15)	finish	Finishing grinding - getting a very good quality of machined surfaces
W5 (4000#, D3) W3.5 (5000#,D1)	super finish	Super finish grinding - getting a brilliant quality of machined surfaces
Others grits can be made according to customers' requirements.

  

PCD And PCBN Tools For Grinding Machines

Ewag, Anca, COBORN, Farman and others PCD grinding machine. 

(More SuperHard provides a full range of PCD and PCBN tools solutions. PCD Grinding www.moresuperhard.com)

Application cases of vitrified diamond wheels for PCD tools grinding

* #1500 #325 vitrified diamond wheels for PCD grinding have sent to Malaysian customer

PCD grinding wheels size	150D * 40T * 40H * 8W * 10X
PCD grinding wheels grain size	rough #325, finishing #1500
Workpiece materials	PCD grinding

If you have any questions, please contact us

Whats App:+8618638297665

Skype:18638297665

Alisa@moresuperhard.com

Tel:18638297665

URL:www.moresuperhard.com

Electroplated Diamond Band Saw Blades

The diamond blades are available in continuous and gulleted edges. In the processing of the electroplated diamond band saw,the heating temperature of the diamond is less than 100ºC,so the damage to the diamond is very small,then the Electroplated Diamond Band Saw can also have the good long life time.

Application of diamond band saw blade

Cutting super hard material and brittle material ,such as monocrystalline silicon,polycrystalline silicon in solar energy, semiconductor and sapphire, ruby in LED field, quartz glass, silicon ingot, sapphire ingot and so on.

The specifications of diamond band saw blades

Length(mm)	width(mm)	thickness(mm)
3230	40	0.7
3440	40	0.7
3530	40	0.7
3700	80	0.6 , 0.7
4320	60	0.5 , 0.6 , 0.7
5400	60	0.5 , 0.6 , 0.7
6095	40	0.7
other specifications can be made according to customers requirements

Edge shapes of diamond band saw blades:

	Continuous A variety of band core width available Continuous rim design reduces the saw marks on the materials Suitable for dry cutting hard materials , such as glass , ceramic , carbon materials and so on.
	segmented ( half moon): Cutting hard and brittle materials Superior tool life and cutting ability in silicon processing Allows greater flexibility in customizing blade edge width and pitch
	Serrated :Wide width band saw blades possible Cutting difficult to cut materials Reduced -loading saw tooth design encourages chip evacuation

Application Cases Of Continuous Diamond Coated Band Saw Blade: 

* 6400mm length Continuous Diamond Coated Band Saw Blade Have Sent To Indian Clients

product name	Continuous Diamond Coated Band Saw Blade
size	6400mmx41mmx1.2mm
applicable workpiece	cutting Graphite Materials
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