2019年1月11日星期五

Cylindrical diamond grinding wheel

Cylindrical diamond grinding wheel





Cylindrical vitrified diamond grinding wheel is used for PCD tools grinding with large cylindrical grinding machines.The PCD tools in automotive industry include PCD profile cutters, PCD reamers and PCD milling cutters.
Manufacturing process

Advantages Of Cylindrical Diamond Wheels

Enjoys strong sharpness, high self-sharpening good surface finish after grinding.
High efficiency,Less dressing time,Long service life and stable quality

Specifications Of Cylindrical Diamond Wheels

Model
D (mm)
T (mm)
H (mm)
X (mm)
U (mm)

300
20
127
10
10
350
20
127
10
6
400
35
152.4
10
7
Other specification can be made according to customers requirement.


Contact Us

More Super Hard Products Co., Ltd

Add: No. 171 Zhongyuan Rd, Zhongyuan District, Zhengzhou,450000, Henan, China
Tel: 86-0371-8654-5906
Whats App / Wechat: 86 13323855288

2019年1月4日星期五

Petroleum & Geology Industry

Petroleum & Geology Industry

PDC Cutter (1308, 1313, 1613, 1916)

PDC cutters comprise a polycrystalline diamond top layer integrally sintered to a tungsten carbide substrate by using a high-pressure, high-temperature process, and they are vastly applied in drill bits in oil, gas & mining industry.
PDC for oil drilling bits series. Microstructure with complete C-C bond combination is characterized between the grains of the diamond in polycrystalline diamond layer, which allows the high strength, hardness and wearing property of diamond layer. We adopt many types of claw structure of the interface between diamond layer and tungsten carbide substrate, and use the special technological late conditions in order to effectively reduce residual stress of PDC while make the interface combination firmer and more symmetrical. So applied to oil drill bits, PDC displays satisfying thermal stability, higher impact resistance and excellent performance.
Size
Diameter (mm)
Height (mm)
PCD Thickness (mm)
Diamond Chamfer(mm)
Substrate Chamfer(mm)
1308
13.44 ± 0.03
8.00 ± 0.10
2.30 ± 0.20
0.30 ± 0.10
0.5 × 45°
1313
13.44 ± 0.03
13.20 ± 0.10
2.30 ± 0.20
0.30 ± 0.10
0.5 × 45°
1608
15.88.16.00 ± 0.03
8.00 ± 0.10
2.30 ± 0.20
0.30 ± 0.10
0.5 × 45°
1613
15.88.16.00 ± 0.03
13.20 ± 0.10
2.30 ± 0.20
0.30 ± 0.10
0.5 × 45°
1908
19.05 ± 0.05
8.00 ± 0.10
2.30 ± 0.20
0.30 ± 0.10
0.5 × 45°
1913
19.05 ± 0.05
13.20 ± 0.10
2.30 ± 0.20
0.30 ± 0.10
0.5 × 45°
1916
19.05 ± 0.05
16.31 ± 0.10
2.30 ± 0.20
0.30 ± 0.10
0.5 × 45°

Vitrified diamond wheel for pdc cutter grinding

Vitrified diamond wheel for rough Grinding the Cylinder of Polycrystalline Diamond Compacts (PDC cutter). Compared with resin diamond grinding wheel, our vitrified bond wheels lead to 35% grinding cost reduced, 40%grinding time of each PDC saved, and the size precision of PDC improved (from ±0.03mm to ±0.01mm). Vitrified diamond wheels can be used to grind various materials including tungsten carbide, glass, ceramics, fiberglass, plastics, stone and abrasives.
Type
D(mm)
T(mm)
H(mm)
X(mm)
1A1
200
50
75
10
1A1
250
50
75
10
1A1
300
50
127
10
1A1
350
50
127
10
1A1
400
50
203
10
1A1
450
50
228.6
10
1A1
500
50
305
10
Other specifications can be made according to customer’s requirements.

TSP used for gauge protection

Thermally Stable Polycrystalline (TSP) is thermally stable polycrystalline diamond, a versatile material with the hardness of diamond, thermal stability up to 1200°C, and the ability to be manufactured into numerous shapes and sizes. One of the primary applications for TSP is wear protection on the gage of drill bits, but in softer formations, it can be used as a primary cutting element, as well. Because of their performance properties, TSP can also be used in cutting tools, as dressers, as a die material for drawing wire, and for numerous other wear applications. It can be applied on the drill bits for oil and gas industries.

PDC Drill Bits

PDC bit is an integral drill which hasn’t activity components. The structure of PDC bit is very simple, it generally includes drill body, cutting teeth, nozzle and junk slot, etc.PDC bit can be divided into two types: steel body and tungsten carbide matrix. The surface of steel body PDC bit is easily to be eroded. While tungsten carbide matrix PDC bit is difficult to eroded. 
In the oil and gas industry, a drill bit is a tool designed to produce a generally cylindrical hole (wellbore) in the earth’s crust by the rotary drilling method for the discovery and extraction of hydrocarbons such as crude oil and natural gas. This type of tool is alternately referred to as a rock bit, or simply a bit. The hole diameter produced by drill bits is quite small, from about 3.5 inches (8.9 cm) to 30 inches (76 cm), compared to the depth of the hole, which can range from 1,000 feet (300 m) to more than 30,000 feet (9,100 m). Subsurface formations are broken apart mechanically by cutting elements of the bit by scraping, grinding or localized compressive fracturing. The cuttings produced by the bit are most typically removed from the wellbore and continuously returned to the surface by the method of direct circulation.
Self sharpening of PDC tooth is very good. Polycrystalline diamond grains shed in the process of cutting the rock and form new blade grain to update the selfsharpening. In addition, tungsten carbide substrate forming sharp cutting edge after wearing, exhibiting good anti-impact performance and providing flexibility for diamond.

Conventional grinding wheel used for dressing pdc bits

More SuperHard Products Co., Ltd is dedicated to finding solutions that help our clients in all markets succeed. More SuperHard has been manufacturing high-quality, competitively priced superabrasive diamond and cbn tools that are designed to perform in a wide range of industrial ,such as pcd tools grinding, natural diamond polishing, auto parts processing , thermal spray coated industry, optical glass, semicon and led industry, woodworking tool , cnc tool grinding and roll machining ,others ultral precision industry.
The company production and sales of products covered vitrified bond tools, resin bond tools, metal bond tools, electroplated diamond/cbn tools, vaccum brazed products, cvd diamond tools, polycrystalline diamond (pcd) tools, cubic boron nitride (cbn) tools.our objective is to meet all the customers’ needs and help every customer achieve maximum benefits. more brings in revenue for you, you win, we win!

More SuperHard supplies the wheels for several application mainly

* Carbide round tools on cnc machines : flute grinding, gash grinding, end facing, clearance angle and cylindrical grinding .
* Insert grinding for machines such as: agathon, wendt, haas, waida and ewag.
* Woodworking saw blade and tools .
* Hss tools
* Cutting wheels
many more which can be produced as customer design ,and can be found in our catalogue.

More Super Hard Products Co., Ltd

Add: No. 171 Zhongyuan Rd, Zhongyuan District, Zhengzhou,450000, Henan, China
Tel: 86-0371-8654-5906
Whats App / Wechat: 86 13323855288

2018年12月24日星期一

The back resin grinding wheel is used to grind silicon wafers

The back resin grinding wheel is used to grind silicon wafers



The back resin silicon wafer thin grinding wheel is mainly used in semiconductor wafer thin and fine processing, the company has advanced equipment, strong technical force, resin silicon wafer thin grinding wheel can reach the import level.

Application:Silicon wafers,wafer,Sapphire, LED, silicon chip

Alias:back grinding wheel,Silicon wafer thinning wheel,resin diamond grinding wheel ,cup wheel,Thinning grinding wheel

Product specifications:
Binder types: Vitrified , resins, metals
External diameter of grinding wheel: φ175, φ 195, φ209, φ255, φ305, φ355
Diamond particle size: 200#, 400#, 800#, 1200# and 1500# 3000 #, 6000 #, 8000 #, 15000 #, 30000 #
Applicable machine tools: the products can be compatible with DISCO, OKAMOTO, TSK, STRABAUGH and other companies.
Application:Silicon wafer thinning grinding wheel is mainly used for wafer thinning and fine grinding.The silicon wafer thin grinding wheel developed by our company has excellent grinding performance and high cost performance. It can be used stably in European, American, Japanese and domestic grinding machines and can replace imported products.

Shape code
Section diagram
Commonly used specifications
D
T
H
6A2,6A2H


175
30,35
76
200
35
76
350
40
127
6A2T

195
22.5,25
170
280
30
228.6
350
35
235
1A1

40
5
18.7


Advantages of the back resin grinding wheel is used to grind silicon wafers:
1. High grinding efficiency
2. has a high wear resistance (grinding wheel wear resistance, less abrasive consumption, especially in the grinding of very hard and very fragile workpiece is the most obvious)
3. Low grinding force and low grinding temperature
4, grinding the workpiece precision is high, the surface quality is good, the shape of the workpiece is good
The Cases Of The back resin grinding wheel is used to grind silicon wafers
More SuperHard Products Co., Ltd is dedicated to finding solutions that help our clients in all markets succeed. More SuperHard has been manufacturing high-quality, competitively priced superabrasive diamond and cbn tools that are designed to perform in a wide range of industrial ,such as pcd tools grinding, natural diamond polishing, auto parts processing , thermal spray coated industry, optical glass, semicon and led industry, woodworking tool , cnc tool grinding and roll machining ,others ultral precision industry.
The company production and sales of products covered vitrified bond tools, resin bond tools, metal bond tools, electroplated diamond/cbn tools, vaccum brazed products, cvd diamond tools, polycrystalline diamond (pcd) tools, cubic boron nitride (cbn) tools.our objective is to meet all the customers’ needs and help every customer achieve maximum benefits. more brings in revenue for you, you win, we win!
More SuperHard supplies the wheels for several application mainly
* Carbide round tools on cnc machines : flute grinding, gash grinding, end facing, clearance angle and cylindrical grinding .
* Insert grinding for machines such as: agathon, wendt, haas, waida and ewag.
* Woodworking saw blade and tools .
* Hss tools
* Cutting wheels
many more which can be produced as customer design ,and can be found in our catalogue.
If you have any questions, please feel free to contact us at any time

More Super Hard Products Co., Ltd

Add: No. 171 Zhongyuan Rd, Zhongyuan District, Zhengzhou,450000, Henan, China
Tel: 86-0371-8654-5906
Whats App / Wechat: 86 13323855288

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